Model 830

Brushless Slip Ring

Eight Conductor
Amps: 2@4 Amps, 6@30 Amps
Volts: 250

The Mercotac® model 830 brushless slip rings are reliable, cost-effective, and versatile for demanding applications in aerospace, defense, medical, industrial, and more. Made of high-quality materials, they withstand harsh environments, providing consistent connections with a liquid metal conduction path, eliminating brush-type slip ring issues.

Model 830 Specifications

 

Model Number No. of Conductors Body Material Bearing Type Max. Rotational Torque
(gf-cm)
Max. Voltage Rating
(AC/DC)
Max. Current Rating
(Amps)
Max. Rotational Speed
(RPM)
Operating Temperature
°F (°C) max./ °F (°C) min.
Max. Frequency (MHz) Contact Resistance
(mΩ)
Circuit Separation
(MΩ)
830 8 Anodized Aluminum Chrome Steel 1000 250 2@4
&
6@30
200 Min -20 (-29)
Max 140 (60)
100 <1 >25
830-SS Stainless Steel
  • “SS” designator indicates stainless steel ball bearing (recommended for wet or corrosive environments)

Model 830 Accessories

57830

Boot Kit Assembled

57830

Boot Kit Parts

55251

Large Flag Disconnect, Insulated

55252

Large Straight Disconnect, Non-Insulated

55110

Boot Kit Parts

55253

Boot Kit Assembled

Other Disconnects

Disconnects for other wire gauges are available and can be substituted for the standard disconnects(22-18 AWG and 12-10 AWG). See Ampacity Table

Model 830 Connections

Model 830 Standard Wire Connections

  1. Wire connections, mounted inside rotating shaft.
  2. Stationary end showing standard wire connections.
  3. Wires crimp to terminals. (Suggested tool: Thomas & Betts #WT 112M)

Model 830 Wire Connections with Optional Boot Kit

Wire connections, mounted inside rotating shaft.

Stationary end showing optional boot kit.

Cutaway view.

Wire connections, mounted inside rotating shaft.

Stationary end showing optional boot kit.

Model 830 Suggested Mounting Methods

Model 830 is typically mounted by either the black body or the white plastic bushing on either end using a set screw or split clamp. When used horizontally, mount the Mercotac so the body of the connector rotates.

Body Mount

Brushing Mount

Horizonal Mount to Body

Good mounting method (but vertical orientation is better)

Adaptor Mount to Body

Use when the shaft diameter is smaller than the body of the Mercotac

Horizonal Mount to Bushing

Used if the shaft cannot be fitted to the body diameter.

Thermal Insulated Mount to Bushing

May be needed if thermal insulation is necessary. Used if the shaft cannot be fitted to the body diameter.

Top Mount to Body

Best mounting method.

Bottom Mount to Bushing

Floating Torque Arm Mount to Body

Protective Housing Mount to Body

Recommended for wash-down or dirty environments. Also recommended for food processing .

Vibration Isolation Mount to Body

With flexible bellows.

Vibration Isolating Mount to Body

With floating drive coupling.

Installation Notes:

  • The up arrow should not point below horizontal.
  • Do not solder to or bend terminals.
  • Avoid lateral forces and mechanical loads (overly stiff or tight wires).
  • Do not rigid mount both ends of the Mercotac.
  • Limit the mounting eccentricity (runout / wobble) to .005″ (.13mm).
  • Provide overload protection within the circuit.
  • Avoid vibration and bumping motions.